Injection molding machine, also known as injection molding machine or injection molding machine, is a very important equipment in the plastic processing industry. It heats thermoplastics or thermosets and applies high pressure to inject them into plastic molding molds to produce plastic products of various shapes. Then Liansheng Precision Injection molding machine manufacturer Tell you how to improve the performance and efficiency of injection molding machine?
1. Adjustment of overflow valve: regularly check and adjust the pressure of overflow valve of injection molding machine according to different load requirements. Ensure that the working pressure of the relief valve is within the appropriate range to maintain stable working conditions.
2. Reasonable selection of hydraulic oil: pay special attention to the selection of hydraulic oil, especially its viscosity. Select the hydraulic oil with proper viscosity according to the specifications and working conditions of the injection molding machine. If conditions permit, try to select hydraulic oil with lower viscosity to reduce viscosity friction loss and improve energy efficiency.
3. Improve lubrication conditions: ensure that moving parts are fully and effectively lubricated to reduce friction losses. This can be achieved through regular lubrication maintenance, oil lubricant replacement and improvement of the lubrication system. Reducing friction loss helps to reduce the working load of the machine and reduce heat generation.
4. Improve assembly quality and accuracy: ensure the assembly quality of hydraulic components and hydraulic systems, and reduce leakage and energy loss. Strictly control the fit clearance of the fitting parts and improve the sealing conditions. Use sealing materials with small friction coefficient and improve the sealing structure to reduce the starting force of the hydraulic cylinder as much as possible and reduce the heat generated by mechanical friction loss.
5. Add cooling device: if necessary, add cooling device to control system temperature and prevent overheating. This helps to maintain the stability and performance of the hydraulic system and prevent equipment damage and failure due to overheating.
By adopting these treatment methods, we can significantly improve injection molding machine It can reduce energy consumption, prolong the service life of equipment, and ensure the quality and stability of production. These methods are very important for the injection molding industry, which can reduce production costs, improve competitiveness and promote sustainable development.